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Leaf chains are steel chains utilizing a simple pin construction and link plate. The chain number refers to the pitch and the lacing of the links. The chains have particular features like high tensile strength per section area, which allows the design of smaller machines. There are A- and B- kind chains in this particular series and both the BL6 and AL6 Series comprise the same pitch as RS60. Lastly, these chains cannot be powered utilizing sprockets.
In roller chains, the link plates maintain a higher fatigue resistance due to the compressive stress of press fits, yet the leaf chain just has two outer press fit plates. On the leaf chain, the most acceptable tension is low and the tensile strength is high. When handling leaf chains it is essential to check with the manufacturer's guidebook in order to ensure the safety factor is outlined and utilize safety measures at all times. It is a great idea to apply utmost caution and utilize extra safety measures in functions where the consequences of chain failure are severe.
Utilizing much more plates in the lacing causes the higher tensile strength. As this does not enhance the most permissible tension directly, the number of plates used can be limited. The chains need regular lubrication as the pins link directly on the plates, producing a very high bearing pressure. Using a SAE 30 or 40 machine oil is frequently advised for the majority of applications. If the chain is cycled over 1000 times each day or if the chain speed is more than 30m for each minute, it will wear very fast, even with continual lubrication. Hence, in either of these situations utilizing RS Roller Chains would be much more suitable.
AL type chains are just to be used under certain conditions such as where there are no shock loads or when wear is not a huge concern. Make sure that the number of cycles does not exceed one hundred daily. The BL-type will be better suited under other situations.
The stress load in parts would become higher if a chain using a lower safety factor is selected. If the chain is also used amongst corrosive conditions, it could easily fatigue and break extremely quick. Performing frequent maintenance is important if operating under these types of situations.
