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Batteries designed for forklifts are sold in terms of amp-hour capacity, connector location, physical size and voltage. The forklift nameplate will state the correct amp-hour capacity, lift truck voltage, and lowest battery weight. The lift truck Operating Manual will likewise have the proper battery details meant for the lift truck.
There are two base kinds of electric lift truck batteries: Flooded or Sealed. The "maintenance free" sealed battery or VRLA does not need any additional water. Sealed batteries however use a chemical reaction in order to maintain right fluid level during the life of the battery. A flooded battery needs water to be added frequently in order to ensure the right electrolyte level inside the battery.
Most forklift can accommodate different battery sizes. The battery should be chosen in order to fit inside the dimensions of the battery compartment. Nearly all battery companies can offer a battery listing of appropriate sizes that are suggested for your specific lift truck.
With electric lift trucks, the battery is likewise utilized as a counterweight. The capacity of the lift truck will be based upon precise minimum weights of the battery. Adhere to the details specified on the forklift nameplate so as to guarantee you are using a battery that meets minimum weight specified.
Battery chargers have to be rightly matched to the specific battery that is being charged. It is essential to be able to ensure the charger has sufficient amp-hour capacity to be able to charge the battery and that it is the same voltage as the battery. The charger amp-hour capacity needs to be with 10 percent of the amp-hour capacity of the battery so as to guarantee the most effective charging. Before starting the charging cycle, make positive the battery is first connected to the charger. Always check the battery details such as the battery weight, voltage and amp-hour capacity with the details supplied on the battery nameplate.
Always check so as to see if the correct kind of charger is being used in order to charge the battery. The majority of the newer chargers could safely charge numerous kinds of batteries and would thusly be labeled as capable of accepting all batteries. Using an older charger, for example to be able to charge just flooded batteries can be dangerous if utilized for sealed batteries and damage to both charger and battery would occur. It is a good habit to initially check the instruction plate on the charger to be positive it can accept the kind of battery you wish to charge.
Whenever dealing with flooded batteries, it is essential to only add the needed water as soon as the battery has been charged. This habit will prevent the spattering of electrolyte out of the battery as it is being charged.
Several guidelines meant for improving the life of a battery include: always keep the battery unsoiled regardless of kind and for flooded batteries particularly, keep their fluid levels maintained. Another general rule is to charge the battery and allow it rest for an 8 hour period previous to using. Make use of an "equalizing" charge every 5th charge in order to keep all cells renewed at the same voltage. Do not discharge the battery lower than 80 percent of battery amp-hour capacity before recharging.
There are numerous equipments which can be placed on a forklift in order to monitor the state of the battery. Sophisticated "battery discharge indicators" would disable lifting and alarm the operator after the battery has been discharged. There are more simple gas gauge meters offered also. Utilizing such monitoring equipments will help prevent battery and truck damage from severely discharging the battery during use.
