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Without doubt, forklift components will eventually wear out and need replacing. The option of buying brand new parts can become pricey so another idea is to obtain used components. This could save a lot of cash eventually. It is a great idea to acquire used forklift components that have been reproduced. These components will ensure that you are getting parts that will work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Broken or worn parts which are reproduced are a cheaper solution than rebuilding. With rebuilding parts, only the parts that are broken or worn out get changed, which means that other wearable components could break down soon after purchase.
Remanufacturing on the other hand offers the best assurance for used parts. Remanufactured components are taken apart and cleaned and then all wearable pieces are replaced. All wearable parts are replaced regardless of age or wear which is another rationale why reproduced parts in general perform so much better. Whichever part within the part is brand new and this offers far longer life to the used part. Depending on the lift truck components that are being redone, the cleaning process and the complete remanufacturing process will differ.
Testing and Replacing Components
The engines are cleaned after a complete disassembly. Various engine components like spark plugs, pistons, rings, valves, valve springs, and filters can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to ensure that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are disassembled, oven cleaned and pressure washed. A complete inspection is done to be able to check for any cracks. Bushings, seals and bearings are all replaced. Usually, the replacement components used on transmission components meet OEM specifications.
Wearable parts
Some forklift components like for example torque converters, the alternator, the water pump, the starter and steer axles could be quite serviceable after worn parts are replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card can even be remanufactured with replacing all aged and worn out parts. Not like different lift truck components the control card can only have the worn and aged parts replaced.
OEM Specs
Parts which are reproduced have to be meticulously examined upon reassembly to ensure they are in good condition before being sold. When obtaining these parts, it is a good idea to be certain that they have undergone all of the proper testing and inspections. On certain bigger parts like engines, transmissions and steer axles, OEM specification replacement parts should be used.
The dealer of used forklifts and parts could ensure that the reproduced components have met OEM specifications and that these components meet industry standards. Lots of details go into remanufacturing second-hand parts. This attention to detail offers more serviceability out of reproduced parts opposed to the parts that were simply rebuilt.
